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Russia Fissile Material Production and Disposition Nuclear Fuel Cycle Developments
Fissile Material Production and Disposition Overview
Weapons-Grade Fissile Material Cycle Overview
Weapons-Grade Fissile Material Cycle Chart
Uranium Mining and Milling
Uranium Enrichment
Angarsk Electrolytic Chemical Combine
Electrochemical Plant
Urals Electrochemical Combine
Siberian Chemical Combine
Uranium Fuel Fabrication and Processing Facilities
VNIIKhT
Chepetsk Mechanical Plant
Konstantinov Kirovo-Chepetsk Chemical Combine
Luch Scientific Production Association
Machine Building Plant (Elektrostal)
Novosibirsk Chemical Concentrate Plant
TVEL Joint-Stock Company
Plutonium Production
Mayak Production Association (MPA)
Mining and Chemical Combine (GKhK, Krasnoyarsk-26)
Siberian Chemical Combine (SKhK, Tomsk-7)
US-Russia HEU-LEU Program Overview
Plutonium Disposition Overview
+Plutonium Disposition Article
MOX Fuel Overview
Nuclear Fuel Cycle Developments
Closed Nuclear Cities Map and Table
Naval Reactor Fuel Cycle (Naval Reactor Section)


Russia: Fissile Material: Uranium Enrichment :Ural Electrochemical Combine (UEKHK)

Russia: Novouralsk (Sverdlovsk-44)

Urals Electrochemical Combine (UEKhK) Activities MPC&A Archived Developments
For major recent developments, see the Nuclear Fuel Cycle Developments file.

The city of Novouralsk, formerly Sverdlovsk-44, was established in 1941.[1] It is located 67km northwest of Yekaterinburg. In 1946, following the decision of the Soviet government to expedite the development of the Russian nuclear complex, the construction of the Urals Electrochemical Combine (UEKhK) began in Novouralsk. In 1949, UEKhK began producing highly enriched uranium (HEU) for the first Soviet uranium-type nuclear bomb. UEKhK is now the largest enrichment facility in Russia.[2,3] The city's population is 96,000, including approximately 15,000 UEKhK employees[4]. Today Novouralsk maintains its status as a closed city.[3]
Sources:
[1] Novouralsk [undated promotional brochure], (Moscow: Ofset Print Moskva), p. 5.
[2] "Istoriya goroda Novouralska," The Official Web Site of Novouralsk, http://www.novouralsk-adm.ru/go/history.
[3]"Sverdlovsk-44," GlobalSecurity.org Web Site, http://www.globalsecurity.org/wmd/world/russia/sverdlovsk-44_nuc.htm.
[4] Oleg Bukharin, Frank von Hippel, Sharon Weiner, "Conversion and Job Creation in Russia's Closed Nuclear Cities: An Update, based on a Workshop held in Obninsk, Russia, June 27-29, 2000," Program on Nuclear Policy Alternatives of the Center for International Studies and the Center for Energy and Environmental Studies, Princeton University, November 2000; in Ransac.org Web Site, http://www.ransac.org.
{Entered 1/26/01 GD} {Updated 9/23/03 DS}

URALS ELECTROCHEMICAL COMBINE (UEKhK)
Also referred to as the Urals Electrochemical Integrated Plant (UEIP)

LOCATION:
Novouralsk, formerly Sverdlovsk-44 (also known as Verkh-Neyvinsk or Yekaterinburg-44)
Address:  2 Dzerzhinskaya ulitsa, Novouralsk, Sverdlovsk Oblast, Russia 624130
Telephone: (34370) 92424
Fax: (34370)9-4141, 5-7333, 5-6666
[UEKhK homepage, http://www.ricon.e-burg.ru] {Entered 6/9/00 FW, Updated 11/2/2000 GD}
HOMEPAGE: http://www.ricon.e-burg.ru   {Entered 6/9/00 FW}
SUBORDINATION: Federal Atomic Energy Agency
STRUCTURE:
UEKhK consists of an electrochemical converter engineering plant, an electromechanical plant, and an instrumentation plant.[1] In 1973, "Chelnok," a special division for implementing deliveries to foreign customers, was established.[2]
Sources:
[1] Nuclear Business Directory (Moscow: IBR Corporation, 1995) pp. 74-75.
[2] "Uralskiy Elektrokhimicheskiy Kombinat otmechayet 25-letiye okazaniya eksportnykh uslug po obogashcheniyu urana," Atompressa, No. 17 (301), May 1998, p. 2. {Entered 5/20/99 VT}
ACTIVITIES:
UEKhK's main activities are uranium enrichment and the development of centrifuge technology, as well as the manufacture of instruments and industrial systems for the nuclear industry.[10] The Ural Electrochemical Combine, site of the Soviet Union's first gaseous diffusion enrichment plant, began operating in 1949. In 1950, certain technical difficulties were resolved and UEKhK began producing tens of kilograms of 90 percent enriched uranium. The original plant, called D-1, was extended to include plant D-3 in 1951, and plants D-4 and D-5 in 1953.[1] Minatom officials said that Sverdlovsk-44 was the only plant ever used to produce weapons-grade highly-enriched uranium.[2] According to a Russian nuclear official, production of HEU ceased in 1989.[3] According to Bukharin, up to 30% U-235 (medium enriched uranium) may still be produced for non-weapons purposes at UEKhK.[4]
 
The combine participated in the development of Russian centrifuge technology, [1, 5] has used  seventh-generation gas centrifuges since 1996,[9] and has developed eighth-generation centrifuges.[10]UEKhK now produces LEU using centrifuge technology, with an annual capacity of nine million SWU.[6] It is one of four Russian enrichment facilities (UEKhK, SKhK, EKhZ, and AEKhK); and according to V. Kornilov, former UEKhK director, in 1997, UEKhK's output was equal to the aggregate output of SKhK, EKhZ and AEKhK.[10] According to NuclearFuel, all of these plants also produce uranium hexafluoride (UF6), but Cochran, Norris, and Bukharin state that only AEKhK and SKhK produce UF6.[2,1]
 
As part of the US-Russia HEU deal, UEKhK blends down weapons-grade HEU removed from dismantled nuclear weapons into LEU for sale to the US, to be used as fuel for nuclear reactors.[7] The uranium is blended down to 4.4 percent enrichment and packed in 2.5 MT-capacity containers for transport to the US.[8] Since 1973, the combine has been exporting uranium enrichment services for nuclear power plants in the United Kingdom, Belgium, Germany, Spain, the United States, France, Finland, Sweden and the Republic of Korea. UEKhK has been assigned a $200 million export quota by Minatom. In 1997, UEKhK held 17 percent of the uranium enrichment services market in Russia, the CIS, and former socialist countries. Since 1996, the combine has been producing a wide range of civilian products.[10]

According to UEKhK Director Anatoliy Knutarev, enrichment services account for up to 86% of UEKhK's output and 97% of its revenues. As of October 2001, UEKhK employed nearly 17,000 people, 19% of whom were young people under 30.[11]
Sources:
[1] Thomas Cochran, Robert S. Norris, Oleg Bukharin, Making the Russian Bomb: From Stalin to Yeltsin, Westview, Boulder: 1995, pp. 183-184.
[2] Mark Hibbs, "Minatom Says Its Centrifuge Plants are Competitive With Those of Urenco," Nuclear Fuel, 10/26/92, pp. 3-4.
[3] CISNP discussion with Russian nuclear official, December 1995.
[4] Oleg Bukharin, "Security of Fissile Materials In Russia," Annual Review of Energy and Environment, 1996, vol.21, p.471. {Entered 7/29/97, SA}
[5] Oleg Bukharin, "Nuclear Safeguards And Security In The Former Soviet Union," SURVIVAL, Winter, 1994-1995, pp. 61, 63.
[6] "World Nuclear Industry Handbook 1995," Nuclear Engineering International, p. 123.
[7] Leonard S. Spector and William C. Potter, "Nuclear Successor States of the Soviet Union: Nuclear Weapon and Sensitive Export Status Report," A Cooperative project of the Carnegie Endowment for International Peace and the Monterey Institute of International Studies, July 1995, p. 22.
[8] Sergey Borisov, "Yadernaya energetika: tsifri i fakti," Kazakhstanskaya pravda, 5/15/96, p. 7.
[9] "Uralskiy Elektrokhimicheskiy Kombinat otmechayet 25-letiye okazaniya eksportnykh uslug po obogashcheniyu urana," Atompressa, No. 17 (301), May 1998, p. 2.
[10] "Uralskiy Elektrokhimicheskiy - krupnyy plan," Atompressa, No. 16 (252), April 1997, p. 2-3. {Entered 5/20/99 VT}
[11] "Budushcheye UEKhK," Atompressa, No. 41, October 2001, p. 2. {Updated 9/18/2002 DA}

MPC&A:
UEKhK participates in the US Department of Energy (DOE) MPC&A program.  An initial visit was completed in July 1996, but MPC&A work did not begin until September 1997.  UEKhK participates in the US-Russia HEU Agreement, and accordingly, MPC&A upgrades focus on those areas that downblend HEU to low enriched uranium (LEU).[1,2]  
 
Phase one of the upgrades involves: portal monitors for both personnel and vehicles, enhancements to the interim storage facility and perimeter of Technical Area One, and site-wide infrastructure projects designed to enhance future MPC&A upgrades.[2]  Many MPC&A upgrades remain in the planning phase. DOE maintains a permanent office outside the closed city as part of the US-Russia HEU Agreement.  US monitors have access to equipment that monitors the HEU to LEU down blending.  They also take inventory of uranium hexaflouride cylinders, perform transparency visits when necessary,[3] and maintain relevant records.[4]
 
According to an August 2000 RANSAC report, MPC&A progress at UEKhK has been slow because it receives a large amount of revenue from the US-Russia HEU Agreement and other exports. As a result, management at UEKhK has little financial incentive to concentrate on MPC&A contracts and related issues.[5]
 
For a detailed description of the MPC&A work performed at this site in 1997-1998, please see the Department of Energy's December 1997 document, United States/Former Soviet Union Program of Cooperation on Nuclear Material Protection, Control, and Accounting: Partnership for Nuclear Security, and the Department of Energy's September 1998 document, United States/ Former Soviet Union Program of Cooperation on Nuclear Material Protection, Control, and Accounting: Partnership for Nuclear Security.
Sources:
[1] "Material Protection, Control, and Accounting Program Activities at the Urals Electrochemical Integrated Plant," US Department of Energy website, http://www.nn.doe.gov/mpca/pubs/inmm97/rdef/rd027.htm.
[2] "Material Protection, Control, and Accounting Cooperation at the Urals Electrochemical Integrated Plant (UEIP) Novouralsk, Russia," US Department of Energy website, http://www.nn.doe.gov/mpca/pubs/inmm/rusdef/rd111.htm.
[3] Fred Wheling, Novouralsk Trip Report, 20 November 2000, RUS001120.
[4] "Sharing the Challenges of Nonproliferation," Lawrence Livermore National Laboratory website, http://www.llnl.gov/str/Dunlop.html
[5] Oleg Bukharin, Matt Bunn, Ken Luongo, Revewing the Partnership:  Recommendations for Accelerated Action to Secure Nuclear Material in the Former Soviet Union (Washington, D.C.: RANSAC, August 2000), p. 20. {Entered 10/13/2000 GD}
  
ARCHIVED UEKhK DEVELOPMENTS:

This section is no longer being updated. For major recent developments, see the Nuclear Fuel Cycle Developments file.

4/10/2003: NOVOURALSK WORKERS REPORTEDLY FACE HARD ECONOMIC CONDITIONS
On 10 April 2003, UralPolit.Ru reported that difficult economic conditions have created a suicidal mood among Novouralsk workers who balance "on the verge of hunger and poverty." According to the source, there are currently 3,000 workers on forced leaves of absence in Novouralsk.
["Rabochiy Uralskogo avtomotornogo zavoda pokonchil s soboy iz-za goloda i nishchety," UralPolit.Ru, http://www.uralpolit.ru/, 10 April 2003.] {Entered 5/15/2003 DA}

7/9/2002: POWER TO NOVOURALSK AND UEKhK CUT OFF
On 9 July 2002, power to Novouralsk and the Urals Electrochemical Combine was cut off for ten minutes, according to an ITAR-TASS report. UEKhK Chief Engineer Anatoliy Obyddenov told ITAR-TASS that the combine's safety system worked effectively, preventing the power outage from endangering the local population or the environment. According to media reports, the incident could have been caused either by firing exercises at the nearby Nizhniy Tagil shooting range, or by a breakdown in the power grid of Sverdlovenergo, the regional power utility.[1,2]
Sources:
[1] "Vo vtornik na 10 minut polnostyu lishilsya elektrosnabzheniya zakrytyy gorod Novouralsk i yego gradoobrazuyushcheye predpiyatiye, strategicheskiy obyekt atomnoy otrasli - Uralskiy elektrokhimicheskiy kombinat (UEKhK)," Nuclear.ru Web Site, http://www.nuclear.ru/, 10 July 2002.
[2] "Sverdlovskaya oblast. Podrobnosti ChP na uranovom zavode v Novouralske," Regions.ru Web Site, http://www.regions.ru/, 11 July 2002. {Entered 8/14/2002 DA}


10/2001: UEKhK WORKS ON DEVELOPMENT PROGRAM
An article in the October 2001 issue of Atompressa based on UEKhK Director Anatoliy Knutarev's address to the Minatom Board on the Combine's economic and social development program for 2002-2004 indicated that UEKhK revenues in 2001 had declined due to a shift [from a contract system] to subcontracting arrangements with Tekhsnabeksport. To overcome the negative effects of the changes, Knutarev said that the development program, UEKhK's first, will include the modernization of UEKhK technology and equipment, new product R&D, measures to increase productivity, personnel training, and the provision of additional benefits intended to attract young specialists.
["Budushcheye UEKhK," Atompressa, No. 41, October 2001, p. 2.] {Entered 9/18/2002 DA}

12/26/2000: SPENT FUEL STORAGE FACILITY UNWELCOME IN NOVOURALSK
On 26 December 2000, the Region-Inform news agency reported that no decision has been reached regarding the construction of an interim spent nuclear fuel storage facility in Novouralsk. The Ural Regional Department of Natural Resources is questioning the safety of such a facility. Documents submitted to the department list the facility completion date as 2010. Before the facility becomes operational, spent nuclear fuel is supposed to be stored in containers in a guarded open-air area protected by barbed wire. Department Director Nadezhda Sergeyeva doubts that the department would grant a permit for this facility. Novouralsk residents also oppose the construction of the facility: according to recent opinion polls, 65% of city residents are against it, even though this closed city is traditionally dependent on nuclear industry enterprises.
["Vopros o razmeshchenii khranilishcha radioaktivnykh otkhodov na territorii Novouralska poka ostayetsya otkrytym," Region-Inform, 26 December 2000; in Integrum Techno, http://www.integrum.com.] {Entered 8/6/2001 ES}

12/2/2000: STORAGE FACILITY FOR NATURAL URANIUM TO BE BUILT IN NOVOURALSK  
On 2 December 2000 NTV reported that construction of a new storage facility for natural uranium is under way in Novouralsk. It is meant for storing 32t of natural uranium, which will be used to downblend HEU under the US-Russia HEU deal. Opinion polls in Novouralsk show that 52% of the city residents do not oppose the construction of the facility, evidently for economic reasons: UEKhK employs almost half of Novouralsk residents.  
["V Sverdlovskoy oblasti stroitsya novyy sklad dlya khraneniya prirodnogo urana," NTV-Novosti, 2 December 2000; in Integrum Techno, http://www.integrum.com] {Entered 3/16/2001 OC}
 
10/27/2000: FSB CONDUCTED ANTITERRORIST EXERCISES IN NOVOURALSK
From 10 through 18 October 2000, the Federal Security Service (FSB) Directorate for Sverdlovsk Oblast conducted a series of antiterrorist exercises in Novouralsk to test the physical protection system at the Ural Electrochemical Combine. The exercises were also meant to test coordination and cooperation among local and regional authorities, the FSB, the Ministry of the Internal Affairs, and the Ministry of Emergencies. 
["Chekisty na yadernom obyekte," Nezavisimoye voyennoye obozreniye, 27 October 2000; in Integrum Techno, http://www.integrum.com.] {Entered 5/16/2001 OC} 

9/97:  UEKhK BEGINS ENRICHING U TAILS FOR FOREIGN CLIENTS, REPLACING CENTRIFUGES
As part of a US-Russian agreement, in September 1997 the Ural Electrochemical Combine (UEKhK) began enriching uranium tails for Minatom and the German-British-Dutch Uranium Enrichment Company (Urenco). UEKhK enriches the uranium tails in two separate production lines. The first line enriches the tails to 1.5 percent U-235 (LEU), the specification set by the American Society for Testing of Materials, for future blending with HEU under the US-Russian HEU Deal. UEKhK, formerly the largest HEU manufacturer in the Soviet Union, now does most of the enrichment for Tekhnsabeksport's foreign customers.  A second operation enriches the uranium tails to 0.71 percent U-235 (natural uranium equivalent) for sale to Urenco. The cost to upgrade the tails was approximately $119.9 million.
 
UEKhK is also involved in a Minatom project with SverdNIIkhimmash (Yekaterinburg) to replace enrichment centrifuges over 20 years old. SverdNIIkhimmash has constructed two facilities to dismantle gas centrifuges that were used to enrich uranium to 95 percent U-235. This centrifuge recovery program is part of a larger scrap program at SverdNIIkhimmash in which Russia has recycled over 300,000t of contaminated metal.
[Mark Hibbs and Pearl Marshall, "Urals Plant Enriching Tails For Both Minatom And Urenco," NuclearFuel, 6 October 1997, p. 3.] {Entered 10/12/98 LBN}
 
2/96: NOVOURALSK MPC&A SYSTEM IMPROVED
The MPC&A system has been enhanced in Novouralsk, site of the Uralskiy Electrochemical Combine. The measures primarily concerned stricter control over the transfer of radioactive material and reinforcement of customs posts.
["Na tamozhne vysokaya radiatsiya," Tyumenskiye vedomosti, February 1996, p. 2.]

Page last updated 24 March 2004
The development section in this file is no longer being updated. For major recent developments, see the Nuclear Fuel Cycle Developments file.

Comments or questions? Contact Elena Sokova at MIIS CNS: esokovaATmiis.edu


CNSThis material is produced independently for NTI by the Center for Nonproliferation Studies at the Monterey Institute of International Studies and does not necessarily reflect the opinions of and has not been independently verified by NTI or its directors, officers, employees, agents. Copyright © 2002 by MIIS.

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