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Russia Fissile Material Production and Disposition Nuclear Fuel Cycle Developments
Fissile Material Production and Disposition Overview
Weapons-Grade Fissile Material Cycle Overview
Weapons-Grade Fissile Material Cycle Chart
Uranium Mining and Milling
Uranium Enrichment
Angarsk Electrolytic Chemical Combine
Electrochemical Plant
Urals Electrochemical Combine
Siberian Chemical Combine
Uranium Fuel Fabrication and Processing Facilities
VNIIKhT
Chepetsk Mechanical Plant
Konstantinov Kirovo-Chepetsk Chemical Combine
Luch Scientific Production Association
Machine Building Plant (Elektrostal)
Novosibirsk Chemical Concentrate Plant
TVEL Joint-Stock Company
Plutonium Production
Mayak Production Association (MPA)
Mining and Chemical Combine (GKhK, Krasnoyarsk-26)
Siberian Chemical Combine (SKhK, Tomsk-7)
US-Russia HEU-LEU Program Overview
Plutonium Disposition Overview
+Plutonium Disposition Article
MOX Fuel Overview
Nuclear Fuel Cycle Developments
Closed Nuclear Cities Map and Table
Naval Reactor Fuel Cycle (Naval Reactor Section)


Russia-US HEU Deal

Russia:  Overview of the US-Russian HEU-LEU Program

History of the HEU Agreement and HEU Feed Deal
For archived developments see the Archived HEU Deal Developments file.  
For major recent developments, see the Nuclear Fuel Cycle Developments file.
For texts of agreements and other official documents see the HEU Full-Text Documents file.

Background

On 18 February 1993, after more than a year of negotiations, the United States and Russia signed the Highly Enriched Uranium (HEU) Agreement (also referred to as Megatons to Megawatts and the HEU Purchase Agreement)—the first nonproliferation agreement with a commercial basis. Spanning 20 years, the Megatons to Megawatts agreement aims to convert 500 metric tons (t) of HEU, the equivalent of approximately 20,000 nuclear warheads, from dismantled Russian nuclear weapons into low-enriched uranium (LEU), which is then converted into nuclear fuel for use in U.S. commercial reactors.[1]

The agreement required the United States and Russia to appoint an executive agent to implement the commercial contracts. Russia chose Tekhsnabeksport (TENEX), the Russian nuclear ministry's (now Rosatom) foreign trade organization, while the United States initially selected its Department of Energy, but later settled on the U.S. Enrichment Corporation (USEC) as its agent. USEC was privatized in 1998, but remained the sole U.S. executive agent for carrying out the contract.

When the agreement was first negotiated, its estimated revenue to Russia was expected to be $12 billion, which included approximately $8 billion for Russia's enrichment services in producing LEU and $4 billion for the natural uranium component.

Currently, the agreement calls for an annual blend-down rate of approximately 30t of HEU, though many nonproliferation experts, including some government officials in the United States, Russia, and other countries, advocate an increase in this rate (see the discussion later in the overview).

As of 31 March 2005, 237t of HEU, the equivalent of 9,472 warheads had been converted into 6,974t of LEU power plant fuel.[1] (For information on the progress of the HEU-LEU downblending program, please refer to the Megatons to Megawatts section on the USEC website.)

HEU Blend-Down Process

Several Russian facilities are involved in the HEU blend-down process, from warhead dismantlement to dilution into LEU. First, Russian nuclear warheads are dismantled at nuclear warhead assembly and disassembly facilities. Following this, HEU components are shipped to the Siberian Chemical Combine (in Seversk) and the Mayak Production Association (in Ozersk), where they are turned into metal shavings and then converted into uranium oxide (U3O8). The U3O8 is then converted into highly enriched uranium hexafluoride (UF6) gas at either the Siberian Chemical Combine or the Krasnoyarsk Electrochemical Plant (in Zelenogorsk). These two facilities, as well as the Ural Electrochemical Combine (in Novouralsk), dilute the UF6 to produce LEU with a concentration of uranium-235 below 5%. (For more information on this process, refer to the Megatons to Megawatts section of the USEC website.) The LEU is then packaged and shipped via St. Petersburg to the United States. Upon receipt of the LEU, USEC pays TENEX. Once in the United States, USEC may alter the LEU enrichment level according to its customers' specifications, or send the LEU unaltered to a US commercial nuclear-fuel fabricator.[1]

Transparency Measures

The Megatons to Megawatts program includes various transparency measures to verify its faithful execution. The transparency regime covering the processing of HEU into LEU was established in March 1994 with the Protocol on HEU Transparency Arrangements. The protocol outlines the specific monitoring, observation, and assessment activities permitted at both US and Russian facilities. This is the only formal ex-weapon fissile material transparency regime currently being implemented on a large scale.[2]

Both the United States and Russia are allowed reciprocal visits to certain facilities in each country. The transparency regime covers the four Russian facilities involved in the HEU blend-down process: the Siberian Chemical Combine, the Ural Electrochemical Combine, the Krasnoyarsk Electrochemical Plant, and the Mayak Production Association. The transparency measures do not include any Russian facilities involved in warhead dismantlement or the transportation of ex-warhead HEU to the four facilities involved in the downblending process.

Beginning in 1996, US monitors were allowed to perform the following activities at the four Russian facilities: observe the transformation of HEU from metal shavings into a gaseous form for blending; visit the areas where HEU is blended into LEU; apply US tags and seals to HEU and LEU containers; and review copies of Russian nuclear material control and accounting documents. Later, Russia also agreed to the use of US-manufactured, portable equipment to confirm the presence or absence of weapons-grade HEU in closed containers, and the installation of Blend-Down Monitoring Systems (BDMS) verifying the downblending of HEU into LEU by monitoring the enrichment level of the latter.[3]

In the United States, six facilities that process the LEU are subject to Russian monitoring.  These facilities belong to: Siemens Power Corporation, Portsmouth Gaseous Diffusion Plant, ABB/Combustion Engineering, Inc., Westinghouse Nuclear, Framatome Cogema Fuels, and GE Nuclear Energy.

Commercial Arrangements for the HEU-LEU Agreement

The commercial component of the HEU-LEU agreement consists of two parts: a commercial contract for purchasing Russian LEU (or, more precisely, LEU enrichment services) and an agreement for reimbursing Russia for the natural uranium it would have used in the production of LEU if it had been produced from natural uranium rather than from recycled warhead HEU.

The first contract between USEC and TENEX on LEU enrichment services was signed in 1996. It stipulated quantities and prices of the blended-down uranium for the next five years. Under this contract, USEC paid TENEX a fixed price for the LEU, which was only slightly below its market value at the time. This contract did not consider the possibility of market fluctuations, which became a concern to USEC, when it saw reduced profits as a result of a sharp drop in the market price of uranium in the late 1990s. As a result of this development, USEC insisted on re-negotiating the pricing scheme after the original 5-year contract expired. In June 2002, TENEX agreed to a new pricing scheme after protracted negotiations between both governments. Effective 1 January 2003, the new terms of the contract instituted a market-based pricing formula taking into account price fluctuations over the period of three years. This price also includes a discount to USEC.[4]

The second commercial contract involves payments to Russia for the natural uranium feed material. This distinction between the LEU enrichment services and compensation for natural uranium feed is derived from established practice in the United States, where nuclear utilities pay separately for uranium and enrichment services. A formal agreement between the United States and Russia that regulates the amounts of natural uranium to be put aside in the United States as a compensation for the Russian uranium used in the process of making LEU, its subsequent use, sale and/or shipments was signed in 1998 and is known as the HEU Feed Deal.[4]

The implementation of both contracts—on LEU enrichment and for the natural uranium feed component—has not been without difficulties and setbacks. (A chronology of major developments in the implementation of the HEU-LEU Program can be found in the Archived HEU Deal Developments section.) Despite these challenges, the Megatons to Megawatts Program is one of the most successful US-Russia nonproliferation efforts. It eliminates excess HEU and thus reduces the risk that it might be diverted, misused, or became the target of a terrorist attack. In addition, it provides Russia's nuclear industry with revenue (about $500 million a year) and employment for its specialists at facilities involved in HEU downblending. These HEU-LEU revenues help fund Russian nuclear industry conversion. 

Calls for Accelerating HEU Downblending

Currently, the primary concern raised by the HEU-LEU Program relates to the amount and rate of HEU to be blended down. The 500t of HEU identified in the 1993 agreement is less than one half of the total amount of HEU Russia is thought to have produced. Additional quantities of HEU from dismantled warheads continue to be added to HEU stockpiles every year due to reductions in the Russian nuclear arsenal. Thus, after Russian nuclear military complex needs and civilian demands for HEU (research reactor fuel, nuclear submarine and icebreaker fuel) are satisfied, the amount of surplus HEU will be far greater than the 500t identified in the US-Russian agreement. Although the exact amount of surplus HEU is not known (there is no official data on the total Russian HEU produced or on the Russian military and civilian HEU requirements), analysts estimate that at least 350t of HEU could be declared excess beyond the 500t identified in the 1993 agreement.[5]

Another related concern is the pace of the HEU downblending process. At the current rate of 30t per year, the process is unlikely to be finished by 2013. Even if the completion date is met, nonproliferation experts argue that with a relatively small investment this rate could be significantly increased, and risks associated with HEU eliminated far more quickly. In 2003, the US Administration, based on the recommendations of a US-Russian joint expert group, proposed an increase in the HEU downbledning rate of 1.5-5t per year and included a $25 million request in its fiscal year 2004 budget proposal. However, Congress did not approve this request, arguing that the proposed increase would have a marginal nonproliferation benefit and that the HEU-LEU program is a commercial program and should not be funded with US taxpayer dollars.[6] The expert community continues to discuss ways to accelerate HEU blenddown and possible scenarios for such an acceleration. A Swedish Nuclear Power Inspectorate study proposed the doubling of excess Russian HEU elimination, by downblending the material to just below 20% uranium-235 and involving European countries to fund this program. Downblending HEU to below 20% would make the material unsuitable for use in a nuclear weapon. The resulting LEU could be withheld for future release on the uranium market, in order to minimize any adverse affects on that market.[7] Another effort, spearheaded by the Nuclear Threat Initiative, involves a detailed study by Russian scientists, with the cooperation of the Russian Federal Atomic Energy Agency (Rosatom), of various options for accelerating HEU downblending in Russia. The study examines options for increasing the amount of HEU blended down each year from 30t to 35, 40, 50, or 60 metric tons per year, and considers different possible enrichment levels for the final product--4.5%, 12%, and 19% uranium-235, taking into account technological, proliferation, and financial considerations.[8]
Sources:
[1] "Fact Sheet, US-Russian Megatons to Megawatts Program," USEC Web Site, http://www.usec.com/v2001_02/HTML/megatons_fact.asp.
[2] Matthew Bunn, “The Next Wave: Urgently Needed New Steps to Control Warheads and Fissile Material,” Carnegie Endowment for International Peace and Harvard Project on Managing the Atom, April 2000, p. 50.
[3] “Nuclear Nonproliferation, Status of Transparency Measures for U.S. Purchase of Russian Highly Enriched Uranium,” US General Accounting Office, September 1999; http://www.gao.gov/archive/1999/rc99194.pdf.
[4] J. Peter Scoblic, “United States, Russia Approve New ‘HEU Deal’ Contract,” Arms Control Today on-line edition, http://www.armscontrol.org/act/2002_07-08/heujul_aug02.asp, July/August 2002.
[5] Robert L. Civiak, "Closing the Gaps: Securing High Enriched Uranium in the Former Soviet Union and Eastern Europe," May 2002, p.9, Federation of American Scientists website, http://www.fas.org/ssp/docs/020500-heu/index.html.
[6] Daniel Horner, "House appropriators chop funds for increased HEU downblending," NuclearFuel, Vol. 28, No. 15 (July, 2003), p. 1.
[7] Gunnar Arbman, et. all, "Eliminating Stockpiles of Highly Enriched Uranium: Options for an Action Agenda in Co-operation with the Russian Federation," April 2004; http://www.pugwash.org/reports/nw/heu-200415.pdf.
[8] Daniel Horner, "NTI Blend-Down Study of Russian HEU to Examine Many Options for Speed-Up," NuclearFuel, Vol. 28, No.6 (March 17, 2003), pp. 12-13.

 

Last updated 2 May 2005
For major recent developments see the Nuclear Fuel Cycle Developments file. For past developments see the archived HEU Deal Developments file.

Comments or questions? Contact Elena Sokova at MIIS CNS: esokovaATmiis.edu

CNSThis material is produced independently for NTI by the Center for Nonproliferation Studies at the Monterey Institute of International Studies and does not necessarily reflect the opinions of and has not been independently verified by NTI or its directors, officers, employees, agents. Copyright © 2002 by MIIS.

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